Case study·Industrial Hydraulics

AI inspection for hydraulic cylinder seals.

Advitiix AI-Inspect® verifies every seal on a hydraulic cylinder before assembly - confirming presence, type, sequence, and alignment in seconds, with a clear pass/fail on the operator dashboard.

Industry
Hydraulics OEM
Coverage
Every cylinder
Accuracy
85-90%
Advitiix inspection station on a workbench with hydraulic cylinder components, dashboard showing seal presence and surface defect checks with PASS status
Challenge

Missed seals become field failures

Manual checks of rod seals, wipers, O-rings, backup rings, piston seals, and bearings are slow and error-prone - a single missing or misaligned seal causes leaks in the field.

Solution

Vision AI on every cylinder

A high-resolution camera and AI identify each seal by colour and shape, validate the assembly sequence, and verify alignment using edge detection and keypoint matching.

Outcome

Confident pass/fail before assembly

Operators see a live dashboard with seal presence, surface defects, and a clear PASS/FAIL - with an interlock signal released only when the cylinder is correct.

What the system checks

Every seal, every cylinder, every shift.

Seal presence & type

Rod seal, wiper, O-ring, backup ring, piston seal, and bearing - all detected by colour and shape.

Sequence validation

Confirms correct assembly order across head end covers and the piston.

Alignment check

Edge detection and keypoint matching verify proper alignment of every component.

Interlock release

Pass/fail wired to the line interlock - only correct cylinders proceed to assembly.

Bring AI-Inspect® to your hydraulics line.

Tell us about a cylinder you want to inspect - we'll show you what Advitiix can catch.