Manual static station
Tiered kitting bins stacked above the workbench, with overhead vision verifying every pick and place against the active recipe.
Guided Assembly
AI-Assemble
Every step verified. Zero missed operations.
A vision-guided assembly station that walks operators through pick → place → fasten → verify, and uses AI to confirm each step is correct before the next is allowed. Built for variant-heavy lines where one missed clip becomes a field failure.
100%
Step Verification
0
Missed Steps
Pick→Place
Guided Workflow
MES Sync
Live Reporting
Live on the line
Overview
Built for your production environment
AI-Assemble replaces paper SOPs and beep-only poka-yoke with live, vision-verified work instructions. Each station knows the current recipe (from MES or barcode scan), shows the operator exactly where to pick from and place to, and uses an overhead camera + AI to confirm the right part went into the right position in the right orientation. Wrong part? Skipped step? The station holds the line until it's resolved - and writes a full traceable record for every unit.
Capabilities
What AI-Assemble does on your line
Digital work instructions
Step-by-step visuals, animations and torque values rendered on the station HMI - no more laminated SOPs.
Pick-by-light verification
Vision confirms the operator picked from the correct bin and didn't substitute the wrong variant.
Place verification
Each placement is checked for presence, position and orientation before the next step unlocks.
Operator skill-aware
Recipes adapt to operator skill level - verbose mode for trainees, lean mode for senior operators.
Cycle-time analytics
Per-step timing rolls up into bottleneck heatmaps, so industrial engineers can see exactly where time leaks.
MES & ANDON sync
Pass/fail and serial-level genealogy stream to MES; ANDON towers light up automatically on station hold.
See it in action
Guided assembly - every step verified in real time
A short, anonymized capture from a deployed station: operator hands move through the sequence while AI confirms each pick and placement against the active recipe.
Live capture
How it works
Four simple steps, every single part
- Step 01
Recipe loaded
Operator scans the build sheet or VIN. The station loads the correct recipe and BoM from MES.
- Step 02
Guided pick & place
Each step is shown on the HMI; pick-to-light highlights the right bin.
- Step 03
Vision verify
Overhead camera + AI verifies presence, position and orientation. Wrong = step locked until corrected.
- Step 04
Sign-off & trace
Station signs the unit OK, prints/etches a label, and writes a full step-level record to MES.
Where it's deployed
Built for real production lines
Electronics box-build
PCB seating, cable dressing, mechanical fastening, label & serial verification.
Heavy machinery kits
High-mix assembly of gear boxes, valves and hydraulic units with full traceability.
Variant-heavy lines
Mixed-model lines where SKUs change every hour - recipes switch automatically per VIN.
Operator training
New operators ramp 3× faster with verbose-mode SOPs and AI-checked steps.
Critical-to-quality stations
Airbag pin insertion, brake-line routing, sealant beads - high-consequence steps with zero-defect targets.
Integrations
Plays nicely with your stack
AI-Assemble ships with connectors for the most common shop-floor and IT systems, so production data flows where you already track it.
SAPIgnitionTulipOPC-UAMQTTRESTANDON towersPick-to-lightTorque tools (Atlas Copco, Bosch)
Flexible
Deployment
On-prem, edge, or air-gapped
Every Advitiix product runs fully on-prem. No production data leaves the plant unless you explicitly opt in to cloud dashboards.
FAQ
Questions we hear from plant heads
Can we retrofit existing stations?
Yes - most installs are retrofits. We mount cameras and the HMI onto your existing workbench and integrate with your PLC.
What about variant changes during a shift?
Recipes hot-swap on barcode / VIN scan, typically in under a second. No station restart needed.
Does it support torque tool integration?
Yes - Atlas Copco, Bosch, Desoutter and most network-enabled tools are supported out of the box.
How is operator data handled?
We capture operator ID and step timing for traceability. No face data or biometrics; full compliance with plant IT policies.
Put AI-Assemble on a line you care about.
Send us a few sample parts or a short video of the station - we'll come back with a feasibility plan and a deployment estimate within a week.